Copper Butt Weld Elbow
Product Description
The elbow used in EAF (Electric Arc Furnace) water cooling panels is a pipe connection component that changes the direction of the water line. The elbow is used to ensure the proper direction of the water throughout the cooling system. In EAFs, water cooling panels are used to reduce the impact of heat generated by high temperatures, and the water line of these panels typically covers a large area.
Elbows help change the direction of the water, usually at 90º angles, to direct the water to specific areas. This ensures that the water circulates in the most efficient way to cool the critical parts of the EAF.
Elbows made from materials such as steel and copper are preferred for their durability, thermal conductivity, and long-lasting use.
FUNCTIONS OF THE ELBOW
✅ Direction:
It is used to make angle changes between pipe lines and to direct the water to the desired directions.
✅ Cooling Efficiency:
In cooling water systems, the correct direction of pipe lines ensures that the water circulates more effectively, making the cooling process more efficient. This reduces energy consumption and increases the efficiency of the system.
✅ Durability and Safety:
In systems with high temperatures, such as EAF, it is crucial for elbows to be made from durable materials. Elbows must be resistant to high pressure and temperature, preventing water from leaking out of the pipes and ensuring safety.
USAGE AREA AND FEATURES
The copper elbow used in EAF (Electric Arc Furnace) water cooling panels is a special connection component made of copper, used to change the direction of the pipe lines in the water cooling system. Since copper is a material that facilitates fast heat transfer, copper elbows are preferred in areas exposed to high temperatures. The water cooling panels in EAFs are designed to reduce the impact of the high heat around the furnace, and copper elbows are used to ensure the proper direction of the water in this cooling system.
Material Quality: It is made from DHP-Cu grade pipes (with a minimum of 99.90% Cu and 0.015-0.040% P content).
Features
✅ Provides excellent thermal conductivity, ensuring efficient heat transfer in cooling systems.
✅ Has a fast cooling capacity, making it particularly preferred in applications that require precise temperature control.
Areas of Use
✅ EAF water cooling panels
✅ High-temperature and high-pressure water lines
✅ Pipe sealing applications in industrial plants
TECHNICAL SPECIFICATIONS
Places Where Elbows Are Used
✅ EAF (Electric Arc Furnace):
In EAF systems, pipe networks are commonly used for the transport of water and other liquids. Elbows are essential for correctly directing the water and ensuring proper feed to the furnace and other cooling components. This is particularly seen in areas where transformations or direction changes of the pipe lines are required in the cooling water circuit.
✅ Water Cooling Panels:
In water cooling systems, elbows play a critical role in directing the water flow. Various angle changes may be required for the water to flow correctly through the pipe lines in cooling systems. Elbows ensure that the water is directed as needed.
What is the Importance of Elbows?
✅ Changing Direction:
Elbows are used to change the direction of pipes in water cooling and EAF systems. This can be done at various angles, depending on the layout of the pipe lines and the efficient operation of the system.
✅ Efficient Operation of the System:
In water cooling systems, the correct flow direction and flow rate of the water are crucial. Elbows help ensure that the pipes are properly positioned and directed within the system, allowing the water to circulate effectively.
TECHNICAL SPECIFICATIONS
Material Quality:
✅ Bakır Dirsek: DHP-Cu kalite (min. %99,90 Cu ve %0,015-0,040 P içeriğine sahip) borudan imal edilmektedir.
Areas of Use:
At the connection points of thick-walled steel drawn pipes, with caps, they are used in the following application areas:
✅ Arc furnace sidewalls
✅ Arc furnace lid section
✅ Pipes through which arc furnace dust and flames are directed
✅ Movable elbow systems
Diameters (Ø)
Steel and copper elbows are available in the following diameter options:
✅ Ø60 mm ✅ Ø70 mm
✅ Ø73 mm ✅ Ø76 mm
✅ Ø82.5 mm ✅ Ø88.9 mm
STEEL AND COPPER ELBOWS
Elbow Diameter (Ø) (mm) | Type SR(2D)/LR(3D) | Wall Thickness (mm) | Radyus (R) (mm) |
|---|---|---|---|
90 | SR (Short Radyus) | 8, 10, 12, 14 | 76 |
90 | LR (Long Radyus) | 8, 10, 12, 14 | 114 |
82.5 | SR (Short Radyus) | 8, 10, 12, 14 | 70 |
82.5 | LR (Long Radyus) | 8, 10, 12, 14 | 107 |
76 | SR (Short Radyus) | 8, 10, 12 | 65 |
76 | LR (Long Radyus) | 8, 10, 12 | 98 |
73 | SR (Short Radyus) | 8, 10, 12 | 63 |
73 | LR (Long Radyus) | 8, 10, 12 | 95 |
70 | SR (Short Radyus) | 8, 10, 12 | 59 |
70 | LR (Long Radyus) | 8, 10, 12 | 90 |
60 | SR (Short Radyus) | 6, 8, 10 | 51 |
60 | LR (Long Radyus) | 6, 8, 10 | 76 |
Gallery
FAQ
Which Industries Does Solmazer Makine Serve?
Solmazer Makine primarily serves the iron and steel industry, as well as the energy, petrochemical, automotive, and industrial manufacturing sectors. As a reliable supplier for steel plants and steel plant equipment manufacturers, Solmazer Makine provides water-cooled panels, fastening elements, and engineering solutions.
What Materials Are Your Products Made Of?
Our products are made from high-quality steel and copper materials. Water-cooled panels, caps, and elbows used in the EAF systems of steel plants are designed and manufactured in custom sizes according to customer requirements. For cap and elbow materials used in EAF systems, we prioritize high-quality, heat-resistant materials that meet global standards. In the machining section, we procure materials in compliance with international quality standards on a project basis and carry out production accordingly.
Do You Offer Custom Manufacturing?
Yes, we offer project-based custom manufacturing according to customer demands. We provide specialized engineering solutions by determining the appropriate dimensions, materials, and technical details based on specific needs.
How Do You Ensure the Durability and Quality of Your Products?
- We ensure high-precision manufacturing using state-of-the-art CNC machines.
- We manufacture in compliance with quality standards, certified by our ISO 9001 certification.
- Quality control processes are implemented at every stage of production.
- We source high-quality raw materials in compliance with international standards.
- The design and production processes are carefully managed by our team of expert engineers.
How Does the Ordering Process Work?
- Receiving the customer’s request and project details.
- Design and engineering work by our technical team.
- The start of the production process.
- Quality control tests and final inspections.
- Packaging and shipment
What is your delivery time?
Our delivery time varies depending on the nature of the order and production capacity. For standard products, delivery is made in a short time, while for custom manufacturing, a project-based timeline is created.
Do You Provide Technical Support for Your Products?
Yes, we provide after-sales technical support services. We are here to ensure that our customers achieve the best performance throughout the process.
Do You Sell Abroad?
Yes, we are actively present in international markets, including Europe, Asia, the Balkans, and the Middle East, and we are expanding our customer portfolio on a global scale.
How can I contact you?
You can contact us via phone, email, or through the contact form on our website. Our expert team will respond to your requests as quickly as possible.
📞 Telefon: +90 532 411 62 43
📧 E-posta: info@solmazermakine.com
📍 Adres: Sanayi Mah. D130 Karayolu Cad. No:211İzmit / Kocaeli / Türkiye
🚀 Contact us for more information!
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