Steel and Copper Butt Weld Elbows

Steel 180 degree Return End Cap

Product Description

A cap is a pipe fitting used to seal the ends of pipelines or isolate specific flow points. It plays a critical role in Electric Arc Furnaces (EAF) and water cooling systems, ensuring pipeline closure, flow direction control, and system safety. Particularly in industrial systems operating under high temperature and pressure, caps are manufactured from high-quality materials to provide sealing and long-lasting performance.

Caps in water cooling panels are critical components that ensure the system operates safely, efficiently, and with long-lasting performance. While steel caps provide high mechanical strength and pressure resistance, copper caps offer precise temperature control with excellent thermal conductivity. Therefore, selecting the right cap based on the application and requirements enhances industrial efficiency.

FUNCTIONS OF KEP

Closing of pipe ends: It closes the pipe ends to direct water to specific lines in cooling circuits.

Providing sealing: It prevents water leakage by closing the open ends of the pipes.

Increasing the system's safety: It ensures the safe and efficient operation of the system by preventing water leaks.

Pressure control: It stabilizes pressure in water circuits, preventing system failures caused by excessive pressure.

High temperature and corrosion resistance: Caps used in industrial cooling panels are made from materials that are resistant to high temperatures and corrosion.

Material Quality

HII Boiler Hair

✅ European Standard (EN 10028-2): P265G

✅ DIN Normu: HII

✅ ISO Normu: P265GH

✅ ASTM Normu: A516 Grade 60

USAGE AREA AND FEATURES

The cap is a flow control and pipe connection component used in EAF (Electric Arc Furnace) water cooling panels to regulate the direction of water flow and enhance cooling efficiency.

In water cooling panels, the cap directs water to specific areas and prevents overheating by creating an even cooling distribution

Caps in water cooling panels are critical components that ensure the system operates safely, efficiently, and with long-lasting performance. While steel caps provide high mechanical strength and pressure resistance, copper caps offer precise temperature control with excellent thermal conductivity. Therefore, selecting the right cap based on the application and requirements enhances industrial efficiency.

Features

It provides mechanical strength: It offers long-lasting durability in industrial systems.

It is resistant to high pressure: It is resistant to high-pressure loads that may occur in water circuits.

✅ Corrosion resistant: Provides long-lasting use, reducing maintenance costs.

Areas of Use

EAF water cooling panels

✅ High-temperature and high-pressure water lines

✅ Pipe sealing applications in industrial plants

CAP FORMS

🟢 Moon Cap (“Y” Shaped Cap)

🟢 Flat Cap (“Z” Shaped Cap)

🟢 Oval Cap (“O“ Shaped Cap)

Explanation of the Cap Production List

A (CAP DIAMETER):

Indicates the outer diameter of the cap (in mm).

B (Wall Thickness):

It indicates the thickness of the cap in millimeters (mm).

C (Form – Y/Z/O):

It shows the shape of the cap. It indicates that the cap is produced in different shapes such as "Y", "Z", "O".

D (Height of the Cap):

Specifies the height of the cap (in mm).

E (Length):

Indicates the length of the cap (in mm).

Gallery

FAQ

Which Industries Does Solmazer Makine Serve?

Solmazer Makine primarily serves the iron and steel industry, as well as the energy, petrochemical, automotive, and industrial manufacturing sectors. As a reliable supplier for steel plants and steel plant equipment manufacturers, Solmazer Makine provides water-cooled panels, fastening elements, and engineering solutions.

Our products are made from high-quality steel and copper materials. Water-cooled panels, caps, and elbows used in the EAF systems of steel plants are designed and manufactured in custom sizes according to customer requirements. For cap and elbow materials used in EAF systems, we prioritize high-quality, heat-resistant materials that meet global standards. In the machining section, we procure materials in compliance with international quality standards on a project basis and carry out production accordingly.

Yes, we offer project-based custom manufacturing according to customer demands. We provide specialized engineering solutions by determining the appropriate dimensions, materials, and technical details based on specific needs.

  • We ensure high-precision manufacturing using state-of-the-art CNC machines.
  •  We manufacture in compliance with quality standards, certified by our ISO 9001 certification.
  • Quality control processes are implemented at every stage of production.
  • We source high-quality raw materials in compliance with international standards.
  • The design and production processes are carefully managed by our team of expert engineers.
  1. Receiving the customer’s request and project details.
  2. Design and engineering work by our technical team.
  3. The start of the production process.
  4. Quality control tests and final inspections.
  5. Packaging and shipment

Our delivery time varies depending on the nature of the order and production capacity. For standard products, delivery is made in a short time, while for custom manufacturing, a project-based timeline is created.

Yes, we provide after-sales technical support services. We are here to ensure that our customers achieve the best performance throughout the process.

Yes, we are actively present in international markets, including Europe, Asia, the Balkans, and the Middle East, and we are expanding our customer portfolio on a global scale.

You can contact us via phone, email, or through the contact form on our website. Our expert team will respond to your requests as quickly as possible.

📞 Telefon: +90 532 411 62 43
📧 E-posta: info@solmazermakine.com
📍 Adres: Sanayi Mah. D130 Karayolu Cad. No:211İzmit / Kocaeli / Türkiye

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